ECOPRIUS Energy Systems
About us · Engineering Office

ECOPRIUS Energy Systems
Strategic Energy Systems Engineering

Engineering office designing infrastructure-scale energy architectures — from continuous Kinetic Power Plant electrical generation and hydrogen hubs to industrial heat recovery, DAC thermal integration, and combined heat-and-cooling systems for industry and data centers.

30+
Years of engineering experience
PL · DE · US
Markets delivered
15+
Simulation environments
A → Z
Full project lifecycle

ECOPRIUS Energy Systems is a systems engineering office designing energy architectures at infrastructure level — from continuous electrical generation and hydrogen hubs, through thermal storage and energy conversion, to industrial thermal, cooling and process systems. We operate at the integration layer, where engineering decisions concern power balance, availability, energy quality and exergy efficiency — not individual devices.

We combine systems engineering with data-driven methods — Design of Experiments (DOE), Statistical Process Control (SPC), PI System / SCADA data analysis and dynamic process modelling — to design and validate infrastructure-class energy systems for industrial, power and investor markets.

Two engineering divisions

The ECOPRIUS competence structure is organised around two integrated engineering divisions. Strategic Energy Infrastructure designs the generation, storage and distribution layer — with the Kinetic Power Plant as continuous 24/7 electrical power supply and the hydrogen hub as the mechanism for energy time-shift and geographic transport. Applied Thermal & Industrial Systems delivers the thermal-process layer: industrial heat pumps, ORC, waste heat recovery, sorption and solar cooling, PCM systems, exergy machines and hygienic DHW. Both divisions operate on a single shared energy model of the facility.

01 · KPP — Backbone

Kinetic Power Plant — continuous 24/7 electrical power supply

KPP is engineered as continuous baseload generation — a weather-independent source of electrical power for industrial sites, hydrogen hubs and data centers. Grid-connected and islanded operation, with dynamic stability, power quality and black-start modelling in the ETAP environment.

02 · Hydrogen Hub

Hydrogen hub — production, compression, storage, fuel cells, LOHC

Full hydrogen value chain: AEM/PEM electrolysis, high-pressure compression and storage, fuel cells, and LOHC (Liquid Organic Hydrogen Carrier) as the carrier for transoceanic logistics — including the export pathway to Japan. The hub serves as the conversion and time-shift layer of the energy system.

03 · Electric-to-Thermal

Electric-to-thermal conversion

High-power resistive heating systems acting as electric-to-thermal converters for high-temperature processes, molten-salt charging and integration with the hydrogen hub. A core element of the power-to-heat architecture at infrastructure level.

04 · Thermal Storage

Thermal storage — molten salt & PCM

High-temperature molten-salt storage and PCM (Phase-Change Material) storage engineered as buffers between the generation layer and the consumption layer. Load-shifting, hydrogen production time-shift, thermal availability stabilisation and grid services.

05 · DAC Integration

DAC — air processing, adsorption loops, thermal integration

DAC (Direct Air Capture) engineered as a component of the air processing and adsorption-loop system: filtration, separation, sorbent regeneration. Thermal integration with data center cooling, the hydrogen hub and sorption storage — engineered at the level of thermal and process balance, without climate narrative.

06 · Grid & Distribution

Grid and energy distribution engineering

Distribution network design for KPP-grid architectures: load flow, short-circuit, contingency, protection coordination, dynamic stability, transient response, black-start. Grid-code compliance models for industrial connections and hydrogen hubs.

07 · Industrial Heat

Industrial heat pumps, ORC, waste heat recovery

High-temperature industrial heat pumps, ORC (Organic Rankine Cycle) systems on waste heat, and high-efficiency heat exchangers upgrading low-grade process heat to process heat, steam and district-heating parameters.

08 · HVAC & Cooling

HVAC, sorption cooling, solar cooling, PCM systems

HVAC systems for large-volume and industrial facilities, adsorption cooling with heat recovery, solar cooling, and PCM systems for peak buffering. Full BIM coordination (MagiCAD for Revit) with dynamic simulation (IDA ICE).

09 · Hydraulics & DHW

Exergy machines, hygienic DHW, hydraulic balancing

Exergy machines for optimised use of available thermal potential, hygienic fresh-water DHW systems (instantaneous DHW separated from buffer storage), hydraulic balancing and thermal-system design for multi-zone buildings.

Infrastructure-scale and international experience

PL DE US EU

Over 30 years of engineering experience in design, system integration and construction supervision — across Polish, German, US and other EU markets. Full investment lifecycle: from feasibility studies and techno-economic modelling (LCOH, CAPEX/OPEX, payback), through EPC contracts, to long-term SMOS agreements and continuous optimisation of the operating asset based on PI System / SCADA data.

We operate at systems-integrator level — defining architecture, technical responsibility boundaries, process interfaces and the energy balance model. Catalogue selection and equipment sizing follow as a consequence of the model, not as its starting point.

Delivered system layers
  • KPP architectures — grid-connected and islanded (continuous baseload)
  • Hydrogen hub — electrolysis, compression, storage, fuel cells, LOHC
  • Molten-salt and PCM thermal storage for load-shift and time-shift
  • Power-to-heat (resistive) as electric-to-thermal converter
  • DAC — air processing and adsorption loops
  • Industrial heat pumps, ORC, high-efficiency heat exchangers
  • HVAC for large-volume and process facilities
  • Data center and IT-facility cooling with heat recovery
  • Exergy machines, hygienic DHW, hydraulic balancing
Methodology

Engineering project delivery model

STAGE 01

Energy problem analysis

STAGE 02

Engineering audit

STAGE 03

Variant simulation

STAGE 04

Detailed design

STAGE 05

Specification & procurement

STAGE 06 · FINAL

Construction & commissioning

One coherent model of technical responsibility

From energy analysis to system commissioning — with no fragmentation between independent designers, suppliers and contractors.

Six-stage engineering process — from analysis to commissioning

Simulation and computational environment

Every project architecture is validated in an infrastructure-class simulation environment — combining industry-standard energy engineering tools with process modelling platforms, BIM, and operational data analytics. Simulation conditions the investment decision, not the other way around.

Energy and process simulation
ETAP
Power System Simulation · USA
AVEVA Process Simulation
Hydrogen / Process · UK
Modelica
Modelica Association · open-standard
PI System / SCADA
OSIsoft · USA
IDA Indoor Climate & Energy
EQUA Simulation · Sweden
Polysun
Vela Solaris · Switzerland
EED — Earth Energy Designer
Geothermal · Sweden
mH Software
HVAC Engineering · Germany
Hottgenroth Software
Energy Audit · Germany
BIM/CAD design
MagiCAD for Revit & AutoCAD
BIM · Finland
AutoCAD / CadProfi
Autodesk
InstalSystem / SANKOM
Installation design · PL
Audytor OZC
Thermal calculations
Data analytics and process optimisation
Minitab + Python
DOE / SPC / Statistics
Umberto / CO₂ LCA MFCA
Life Cycle Assessment
Predictive Maintenance Models
Custom · Python / APS
Microsoft 365 + SAP FM
Project / Facility Mgmt
Power-to-X · Digital Twin

MODELICA — Dynamic Simulation of PtX Processes

Modelica is added as the seventh pillar of the simulation environment — extending the classical toolset with dynamic multiphysics modelling for Power-to-X architectures, hydrogen hubs and digital twins of energy infrastructure.

  • Dynamic electrolyzer load-following simulation
  • Transient hydrogen storage response
  • Methanation / ammonia synthesis dynamic kinetics
  • Thermal inertia and heat recovery loop behaviour
  • Compressor and pressure-drop transient modelling
  • Integrated Power-to-X multiphysics digital twin
  • AI-assisted predictive process state control
Every project receives, before delivery starts, a dynamic facility model, a scenario analysis and a full set of techno-economic indicators — LCOH, CAPEX/OPEX, payback, system availability, exergy efficiency. The project is not built on manufacturer catalogues but as a validated model of the future energy infrastructure.
Project practice

Simulation environments used in our design process

Modelica · PSL.Examples

MODELICA — Dynamic Simulation of PtX Processes

Dynamic multiphysics modelling of AEM/PEM electrolysers, hydrogen storage, methanation and ammonia synthesis kinetics, and heat-recovery loops in Power-to-X architectures.

ETAP · Power Network

ETAP — Power System Analysis

Load-flow, protection coordination, dynamic stability, short-circuit, contingency and black-start models for KPP-grid network architectures and hydrogen hubs.

System modelling · dynamic simulation · architecture validation

Operational model for investment delivery

ECOPRIUS Energy Systems operates in a model combining a systems engineering office (Engineering Office) with a delivery, procurement and construction centre (Project Delivery & Logistics). The first unit is responsible for architecture, modelling and engineering supervision; the second for technical procurement, supplier coordination, material logistics and commissioning.

The two-unit model ensures an unbroken chain of engineering responsibility — from the first energy balance to the first stable operation of the system at design parameters.

The investor receives one coherent model of technical responsibility — with one energy balance, one set of KPI indicators, and one entity supervising integration of the electrical, thermal and process layers.

Operational centres

Location 01 · Płock

Engineering Office
Design and analytical office

ECOPRIUS Energy Systems · M.Eng. Rafał Gawlik
Address ul. Bytnara 38
09-410 Płock
Phone +48 517 976 046
E-mail This email address is being protected from spambots. You need JavaScript enabled to view it.
Location 02 · Sosnowiec

Project Delivery & Logistics
Procurement, supply and construction

ECOPRIUS Energy Systems / PBH
Address ul. Powstańców 9
41-208 Sosnowiec
Tel./fax +48 32 299 48 52
Mobile +48 517 976 046
E-mail This email address is being protected from spambots. You need JavaScript enabled to view it.

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